Instruction for Agricultural Machine Manual Gearboxes and Rear Axles (CB-A)

Highest effectiveness in use of Ceramizer® is obtained when complying strictly with recommendations and instruction

  1. The technology is designed to protect new and regenerate used mechanisms
  2. Ceramizer® can be used with all types of gear oil and for all types of transmissions and reducers.
  3. Smaller doses of Ceramizer® than recommended will not give the expected results.
  4. Increased doses do not cause any side effects, they only lengthen the process of cermet creation.
  5. If any teflon or molybdenum components had been added to oil before, we recommend to exchange this oil and to clean mechanism before appying Ceramizer® . Otherwise its effectiveness will be reduced and process of the cermet creation will be lengthened.
  6. The ceramic layer lasts up to 2 years (under normal operating conditions) or up to 100 000 km /60 000 miles, depending on the operating conditions of the mechanism.
  7. Ceramization of worn down surfaces can be repeated many times with Ceramizer®.
  8. Ceramizer® can be used for any devices (including industrial devices) after consulting the Producer of Ceramizer®.

 DOSAGING  - amount of doses, needed for ceramization of friction surfaces presented below:

Gearbox or Transmission Capacity (L).

 

10-20 L

 

20-30 L

 

30-40 L

 

>40 L

 

Operation: 1-4 thousand working hours

 

1 package (4 disp.)

 

2 packages (8 disp.)

 

3 packages (12 disp.)

 

4 packages (16 disp.)

 

Operation: 4-16 thousand working hours

 

2 packages (8 disp.)

 

3 packages (12 disp.)

 

4 packages (16 disp.)

 

5 packages (20 disp.)

 

Operation: 16-25 thousand working hours

3 packages (12 disp.)

 

4 packages (16 disp.)

 

5 packages (20 disp.)

 

6 packages (24 disp.)

 

 PACKAGE CONTAINS:

  1. One dispenser of oil additive, each of 4.5g net mass.
  2. Instruction of use.

 RECOMMENDATION:

  1. A characteristic symptom of early recovery  of the mechanism is the reduction of  noise after several tens of kilometers.
  2. In the case of significant wear of  mechanisms, it is recommended to double the dose of Ceramizer.
  3. In the event that after 100 - 200 km we see no  improvement in the working mechanism - it may indicate anincorrect assessment of the wear of the mechanism or proves that the device can be mechanically damaged.
  4. In the case of complex transmissions (powertrains) - it is recommended to double the dose of Ceramizer.
  5. Apply at every stage of the operation, preferably directly at the oil  to continue driving with Ceramizer® change for as long as possible.
  6. Use primarily as a  preventive measure to protect mechanisms against the effects of friction, significantly extending their service life and uptime.
  7. Do not change oil during the whole period of ceramization (1.5 thousand km or 25 working hours). Oil change should be carried out according to maintenance schedule.
  8. Apply along with fuel and engine Ceramizer® additives for optimal effect.

 INSTRUCTION FOR GEARBOXES, REAR AXLES:Oil additive for Agricultural Machine Manual Gearboxes and Rear Axles

  1. Warm up rear axle and transmission oil – by operating for 10 minutes.
  2. Turn off the engine.
  3. Remove the gearbox filler plug or rear axle filler plug and apply the dispenser(s) content through the filler plug. In case of a filler with long neck, it is recommended to pour some oil through filler plug before application of Ceramizer®, then apply Ceramizer® and finally pour some oil again. This procedure ensures proper distribution of the additive in the engine lubrication system. In case of strainer filler, it is, recommended to mix Ceramizer® with some oil (e.g. 200ml), and then pour the mixture through oiler filler plug.
  4. Put the filler plug back on.
  5. Make the distance of a few km or operate for 0,5 hours.
  6. Drive the vehicle for 200 meters / 220 yards on reverse gear.
  7. The process of ceramic -metal coating formation follows during making the first 25 operating hours in normal working conditions. Do not change oil within this period.

 INSTRUCTION FOR REDUCERS:

  1. Warm reducer oil– switch on the reducer, for at least of 30 min. Stop the reducer.
  2. Remove the reducer filler plug and pour in the dispenser(s) content through the filler plug (according to the oil level marking).
  3. Put the filler plug back on.
  4. The process of ceramic -metal coating formation follows up to 60 working hours of reducer in normal working conditions. Do not change oil within this period.

WARNING:

  1. Do not use in automatic transmissions.
  2. Do not use in the screw compressors.
  3. Do not use in differentials containing Slips or LSD - these are mechanisms of increased internal friction.

 REMARKS:

  1. If any Teflon or molybdenum components have been added to the oil before, we recommend changing this oil and cleaning the mechanism before applying Ceramizer® . Otherwise, its effectiveness will be reduced and the process of cermet creation will be lengthened.
  2. In case of any mechanical damages of the engine e.g. cracked or scorched piston ring, leaky valve, deep scratches on the cylinder etc., they should be repaired before adding Ceramizer®.
  3. Ceramizer® does not recondition any places where friction of rubber or plastic with metal parts occurs.

 SAFETY:

  1. This product is safe in accordance with the UE (91/155/EEC) norm.
  2. Store at a temperature below +40 oC
  3. Does not contain molybdenum or teflon.
  4. Keep away from children.

RESEARCH: 

Effectiveness confirmed by tests.

EFFECTIVENESS

Provides protection against wear and tear for minimum of 1650 operating hours (mth). Ceramizer® can be used again after this mileage has been covered.