Instruction for truck manual gearboxes and rear axles (CB-C) - czeski

Highest effectiveness in use of Ceramizer® is obtained complying strictly with recommendations and instruction.

  1. Ceramizer® can be used with all types of gear oil and for all types of transmissions and reducers.
  2. Smaller doses of Ceramizer® than recommended will not give the expected results.
  3. Increased doses do not cause any side effects, they only lengthen the process of cermet creation.
  4. If any Teflon or molybdenum components have been added to the oil before, we recommend changing this oil and cleaning the mechanism before applying Ceramizer® . Otherwise, its effectiveness will be reduced and the process of cermet creation will be lengthened.
  5. The ceramic layer lasts up to 2 years (under normal operating conditions) or up to 100 000 km /60 000 miles, depending on the operating conditions of the mechanism.
  6. Ceramization of worn down surfaces can be repeated many times with Ceramizer®.
  7. Ceramizer® can be used for any devices (including industrial devices) after consulting the Producer of Ceramizer®.

DOSAGING  - amount of doses, needed for ceramization of friction surfaces presented below:

 

Gearbox Oil Capacity [L]

 

10-20 L

 

20-30 L

 

30-40 L

 

>40 L

 

Mileage: 5 000-200 000 km/ 3 100-124 200 miles

 

1 package (4 disp.)

 

2 packages (8 disp.)

 

3 packages (12 disp.)

 

4 packages (16 disp.)

 

Mileage: 200 000-500 000 km / 124 200-310 600 miles

 

2 packages (8 disp.)

 

3 packages (12 disp.)

 

4 packages (16 disp.)

 

5 packages (20 disp.)

 

Mileage: 500 000-800 000 km / 310 600-497 000 miles

 

3 packages (12 disp.)

 

4 packages (16 disp.)

 

5 packages (20 disp.)

 

6 packages (24 disp.)

 

Mileage: 800 000-1 000 0000 km/ 497 000-620 100 miles

 

4 packages (16 disp.)

 

5 opakowań (20 doz)

 

6 packages (24 disp.)

 

7 packages (28 disp.)

 

 PACKAGE CONTAINS:

  1. Four dispensers of oil additive, each of 4.5g net mass.
  2. Instruction of use.

 NOTES:

  1. A characteristic symptom of early recovery of the  mechanism is the reduction of  noise after several tens of kilometers.
  2. In the case of significantly worn mechanisms and in particular when the regeneration after 100 -200 km we see a slight improvement in operating mechanisms, it  is recommended to double the dose of Ceramizer.
  3. In the event that after 100 - 200 km improvement can not be seen  in the working mechanism – it  may indicate an incorrect assessment of the wear of  mechanism or proves that the device can be mechanically damaged.
  4. In the case of complex transmissions (powertrains) - it is recommended to double the dose of Ceramizer.
  5. Apply at any stage of the operation, preferably directly at the oil change  to continue driving with Ceramizer®for as long as possible .
  6. Use primarily preventively to protect mechanisms against the effects of friction, significantly extending their service life and uptime.
  7. During the whole process of ceramization (1.5 thousand km or 25 hours of work) do not replace oil. Oil is to be replaced in the  designated replacement period afterwards.
  8. Use Ceramizer® together with  our products for fuel and for engines.

 INSTRUCTION FOR GEARBOXES, REAR AXLES:

  1. Warm up rear axle and transmission oil by making a few kilometres.
  2. Turn off the engine.
  3. Remove the gearbox filler plug or rear axle filler plug and pour the dispenser(s) content through the filler plug. In case of filler with a long neck, it is recommended to apply some oil through filler plug before application of Ceramizer®, then apply Ceramizer® and finally pour some oil again. This procedure ensures proper circulation of additive in the engine lubrication system. In case of strainer filler, it is recommended to mix Ceramizer® with some oil (e.g. 200ml), and then apply the mixture through oil filler plug.
  4. Put the filler plug back on.
  5. Make a single drive of minimum 10 km at speed of up to 90 km/h and 100 - 300 m on reverse gear.
  6. The process of ceramic -metal coating formation follows throughout 1500km. Do not change oil within this period.

 INSTRUCTION OF USE FOR REDUCER:

  1. Warm reducer oil– switch on the reducer, for at least 30 min.
  2. Stop the reducer.
  3. Remove the reducer filler plug and apply dispenser(s) content through the filler plug (according to the oil level marking).
  4. Put the filler plug back on.
  5. The process of ceramic -metal coating forming follows for up to 60 working hours of reducer in normal working conditions. Do not change oil within this period.

 DON'T USE:

  1. In automatic transmissions
  2. In  screw compressors.
  3. In differentials containing Slips or LSD - these are mechanisms of increased internal friction.

REMARKS:

  1. If any Teflon or molybdenum components have been added to the oil before, we recommend changing this oil and cleaning the mechanism before applying Ceramizer® . Otherwise, its effectiveness will be reduced and the process of cermet creation will be lengthened.
  2. In case of any mechanical damages to the transmission e.g. broken cog, deep scratches or significant wear, they should be repaired before adding Ceramizer®.
  3. Ceramizer® does not recondition any places where friction of rubber or plastic with metal parts occurs.

 SAFETY:

  1. This product is safe and produced in accordance with the EU (91/155/EEC) norm.
  2. Store at a temperature below +40 ºC. If the storage temperature exceeds 40° C the product can sediment.
  3. Does not contain either molybdenum or Teflon.
  4. Keep away from children.

RESEARCH: 

Effectiveness confirmed by tests.

EFFECTIVENESS

Ceramizer® provides protection against wear and tear for minimum of 100 000 km / 60 000 miles. Ceramizer® can be used again after this mileage.